The Radavist

The Australian Custom Bicycle Show is this weekend in Australia and this bike is only one of the prime examples of Australian craftsmanship that will be on display. As part of the Rapha Continental Australia, Darren Baum worked closely with Rapha to design one of the wildest Baum Corretto paint jobs I’ve ever seen. Integrating the Rapha Gazzet Paper seamlessly into the wet coat creates a one-of-the-kind aesthetic.

The build? Pretty straight forward with full SRAM Red, ENVE clinchers, Fizik saddle and custom Busyman Bicycles bar tape to top it off. Check out more high-res photos of this beauty in the Gallery and if you’re in Australia, get your ass to the ACBS this weekend.

Last week I introduced you to the process Argonaut Cycles uses in fabricating their 100% custom carbon fiber bicycle frames. Through working with ICE, or Innovative Composite Engineering, in White Salmon, Washington, Ben has developed a new process that sets Argonaut apart from other manufacturers. When we left off earlier, we had fresh parts for a frame, straight from the molds. From there, Ben takes the frame parts to Portland where he joins the tubes with a Hysol specialty aerospace epoxy and then bakes the frame to cure the adhesive.

Once the frame is cured, it’s off to the painter for a clear coat or graphics treatment. Frames can be either custom painted, or with stock logos. For my frame, Keith Anderson painted a scheme I mocked up. Once coated, Ben can either build the bike up with the parts kit a client orders through him and ship it out, or just send the frame out to his client. For me, picking the bike up and going on a ride was the best experience I could have wanted.

I am far from a carbon fiber expert, but I’ve been enthralled in this whole process. It’s hard to not be enthusiastic over this whole project but as my bike keeps racking up miles, I’m a believer. This is the first carbon frame that I’ve felt any sort of attachment to, but that’s because I’ve never had one tailored to my specific riding style. The Argonaut process made that easy.

Now, there were a ton of comments and questions in last week’s post, so if you missed Ben’s replies, I updated Part 01 here.

When Ben Farver from Argonaut Cycles decided he was going to make the switch from building custom steel bikes to custom, made in the USA carbon fiber frames, he needed to find some local experts. The team at Innovative Composite Engineering, or ICE, were located just over the river in White Salmon, Washington state. Their expertise lies in everything from SUP poles to products for the aerospace industry. A few phone calls later and they began to meet to discuss a new, proprietary system for manufacturing custom carbon fiber bicycle frames.

ICE and Ben began to collaborate. They both were motivated to develop the frame using the best and most advanced molding technology, and to bring something new to the industry. They both pushed each other to do this without compromise or cutting corners, deciding on a few key points: There would be no vacuum forming, no tube to tube carbon lug bonding and no real hand finishing needed. The process would be streamlined, efficient and most importantly, customizable. While I can’t show you the juicy details, which I can assure you are juicy, I can show you snippets of the Argonaut Cycles process.

It begins with a roll of carbon, which is then cut out based on digital CAD templates on a large cutting bed. Each piece is based on the individual parts’ dimensions. From there, the carbon is inserted into aluminum molds, around a bladder where the resin layup occurs. Then, these aluminum molds are heated, allowing the resin to cure. This is repeated until all the parts are finished. When it’s all said and done, the frame is ready for assemblage.

Shot at ICE, these photos lay out the process used in manufacturing a 100% made in the USA carbon bicycle frame, like my Argonaut Cycles road.

EDIT: see a reply from Argonaut below that answers many questions everyone seems to have…

I don’t usually like to make Guest Galleries from press releases but this one is too good to pass up. Introducing Vandeyk, a bicycle company from Germany and their new bike, the Purple Blast. Check out the press release below and the Gallery above.